
Kati L Migliaccio, Teresa Olczyk, Jonathan Crane, Rafael Muñoz-Carpena, Tina Dispenza, and Harry Trafford2
Chemigation is a process where an irrigation system is used for transport and delivery of an agrochemical, generally fertilizers or pesticides, to a crop. Often, the irrigation system used in chemigation is drip irrigation. The purpose of this report is to provide some helpful tips for papaya growers interested in chemigation.
Depending on the type of chemical being injecting, there are requirements that must be met by Florida law. Please refer to the following documents to ensure compliance with Florida law: 'Florida backflow prevention requirements for agricultural irrigation systems' IFAS Ext. Bul. 217 (Smajstrla et al., 1991) or Administrative Rule 5E-2.30, "Antisyphon Requirements for Irrigation Systems" (Department of Agriculture and Consumer Services).
Check valves are components that are placed in the water flow line. Their function is to allow flow in only one direction. This prevents backflow from occurring, which protects your water source and chemical sources. Check valves are required to be placed between your water supply and the chemical injection point (Figure 1).
Another important component that should be placed in your irrigation line is a filter. Filters are placed directly after fluid sources to protect the irrigation system. Filters prevent line clogging in downstream of the filter and provide easier access for cleaning out unwanted debris.
Water source, pump, and check valve assembly
As stated previously, other components are required by Florida law including low pressure drains, vacuum breakers, and chemical supply shut-off valves.
For chemigation, a chemical is injected into an irrigation line. Using the right amount of chemical is very important (Table 1).
The first step in this process is to determine the recommended rate of the particular chemical for the specific application. It should be expressed as an amount (lb or gal) for a particular location characteristic (area or plants) per time.
The second step is to determine how many plants or the acreage being considered. REMEMBER, in calculating the area only include the planted area. This means that with drip irrigation and plastic, you would calculate the planted acreage as: row length * plastic bed width * number of rows.
The third step is to calculate the amount of chemical needed based on information from the first and second steps.
Example for determining the amount of chemical you need
Step |
Example |
| Step 1: Determine recommended rate | 10 gal per acre before planting |
Step 2: Determine your planting characteristics |
0.5 planted acres |
Step 3: Calculate chemical amount needed |
5 gal before planting |
Chemical injectors are generally one of two types: venturi injector and metering pump (positive displacement pump) injector. Chemical injector calibration is needed prior to use and periodically during use. In this process, how much chemical is being injected using different settings is determined. The balance between chemical injected and irrigation water flow rate are very important.
If too little water is in the chemical and water mixture, the following problems may be experienced:
uneven chemical distribution
high volatilization (chemical loss)
chemical buildup in irrigation lines
If too much water is in the chemical and water mixture, the following problems may be experienced:
dilution of chemical below effective concentrations
loss of chemical to groundwater
The remaining discussion assumes that a metering pump injector is used for chemical injection. Calibration of the injector can be performed using the following equipment: injector, pen and paper, container marked with volumetric levels, and a timer. The container should be filled to a known volume. The injector should be set to a desired rate (usually expressed on a dial as a number). Next, decide on a volume of water to remove with the injector (making sure that the volume is appropriate for the container) and place injector source line into the container. Then, turn on the injector and start the timer at the same time. When the volume in the container is reduced to your predetermined amount, stop the timer. Record on the paper the injector setting, volume removed from the container, and the time. Repeat this process for different dial settings. From this, you can calculate the rate at which the injector operates (volume/ time) at each particular dial setting. Results from calibration of a nutrient injector are provided in Table 2.
Results from chemical injector calibration
Calculated in the field |
||||
Gauge setting |
Vol. (gal) |
Time (min) |
Rate (gal/min) |
Time (min) to deliver 5 gal |
2 |
0.5 |
10.2 |
0.05 |
100 |
4 |
0.5 |
6.5 |
0.08 |
63 |
8 |
0.5 |
3.7 |
0.14 |
36 |
16 |
0.5 |
1.3 |
0.38 |
13 |
The units that are given with any product, such as lb, kg, gal, etc., should be carefully noted. Incorrect conversion between units or neglect of appropriate units can lead to chemigation mistakes. Some useful unit conversions are provided in Table 3.
Quick reference for unit conversions
LENGTH: 1 foot = 0.305 meters 1 inch = 2.54 centimeters 1 mile = 1.609 kilometers |
AREA: 1 acre = 0.405 hectares 1 acre = 43,560 square feet 1 acre = 0.002 square miles |
VOLUME: 1 pint = 0.473 liters 1 gallon = 0.134 cubic feet 1 gallon = 3.785 liters 1 fluid ounce = 29.57 milliliters 1 cubic inch = 16.39 cubic centimeters 1 gallon = 0.134 cubic feet 1 ounce = 29.574 cubic centimeters |
MASS: 1 pound = 0.454 kilograms 1 ton = 907.185 kilograms 1 pound/acre = 1.12 kilograms/hectare 1 ounce = 28.350 grams |
In order to use the correct chemical and water combination, the irrigation pump rate and the recommended dilution (or concentration) must be determined. This information should be available from the chemical company or your local extension agent. An example for determining the chemical injector setting is provided in Table 4.
Also, remember that some chemicals may not readily dissolve in water. If unsure of the chemical solubility of a compound, check with the chemical supplier or local extension agent. Chemicals that are used and not soluble may accumulate in your system resulting in a blocked line.
Example steps for determining an appropriate injector setting
Item needed |
Example value |
Water pump rate |
40 gpm |
Recommended concentration |
100 gal of water per gal of chemical |
From Table 1, chemical needed |
5 gal chemical |
Water needed for dilution |
500 gal |
Time needed by irrigation pump to deliver water |
12.5 minutes |
From Table 2, select the injector setting that has a time for 5 gal to be injected that is closest to your needed irrigation time |
Setting selection: 16 |
Routine maintenance is nessary for proper operation of a chemigation system. Hence, take the time to inspect irrigation components and fix problems as they occur. A good method for checking the system is to turn on the irrigation and walk the field (if size appropriate). While walking through the field, look and listen for leaks. Most leaks will produce a whistling type sound and often an obvious puddle. Be sure and note that this field inspection of components should be completed without the chemical injector operating.
Another good idea for maintaining the system is to insert pressure gauges in the flow lines. By checking these gauges, problems in your system can be detected.
To learn more about chemigation, additional EDIS publications may be helpful. More detailed publications are available on chemigation components (Haman et al., 1994) and chemical injection calculations (Clark et al., 2002).
Smajstrla, A.G., D.S. Harrison, W.J. Becker, F.S. Zazueta and D.Z. 1991. Florida Backflow Prevention Requirements for Agricultural Irrigation Systems. BUL217, Agricultural Engineering Department, Florida Cooperative Extension Service, Institute of Food and Agricultural Sciences. University of Florida.
This document is ABE 360, one of a series of the Agricultural and Biological Engineering Department, Florida Cooperative Extension Service, Institute of Food and Agricultural Sciences, University of Florida. Original publication date August 2005. Reviewed August 2008. Revised April 2011. Visit the EDIS website at http://edis.ifas.ufl.edu.
Kati L. Migliaccio is AssociateProfessor, Tropical Research and Education Center (TREC), Homestead, FL; Teresa Olczyk is Director, Miami-Dade County Extension, Homestead, FL; Jonathan Crane is Professor, TREC, Homestead, FL; Rafael Muñoz-Carpena is Associate Professor, Agricultural and Biological Engineering, Gainesville, FL; Tina Dispenza is Engineering Technician, TREC, Homestead, FL; and Harry Trafford is Retired Field Technician, TREC, Homestead, FL. Cooperative Extension Service, Institute of Food and Agricultural Sciences, University of Florida, Gainesville, 32611.
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